As a leading single source provider of turnkey processing and packaging lines, ProMach efficiently and cost-effectively helps customers of all sizes ship more packaged goods out the door. Our global team of technical application and engineering experts can transform individual pieces of equipment into high-performance production lines and help mitigate risk by partnering with customers to provide everything from line design to the end of the line.
EXPLORE OTHER PROMACH BUSINESS LINES
ProMach is your partner from start to finish. Our product brands are grouped into distinct business lines that make the most sense to our customers, covering every function of the production line: Filling, Bottling & Capping, Decorative Labeling, Flexibles & Trays, Pharma, Handling & Sterilizing, Labeling & Coding, Robotics & End of Line, and Systems & Integration.
Statera’s RP-Y robotic case packers were originally designed and manufactured for a laundry product application by ZARPAC’s custom equipment design build group. The application required a single machine that offered the versatility to load pouches from 200mL to 2L in either vertical or horizontal orientations.
The initial models went into production in 2014 and they were so successful that the customer standardized on them for stand-up pouch filling lines around the world.
Based on interest from other manufacturers, Statera is designing, building and supporting RP-Y robotic pouch case packers for customers requiring versatile pouch case packing capabilities.
RP-Y robotic pouch case packers employ an innovative design that integrates a robot with a mechanical pouch collating and loading system to achieve unmatched flexibility.
Servo controlled conveyor flights automatically align, space and group pouches into recipe specified layer configurations and locate them in precise position for smooth picking by the robot.
When pouches require vertical in-case orientation, a collating tray system is loaded by the robot and when the tray loading process has been completed, the collating system gently secures the pouches, rotates and releases the pouches into each case.
When pouches require horizontal in-case orientation, the collator automatically retracts and the pouches are loaded directly into cases by the robot.
RP-Y robotic case packers are ideal for production lines that require both vertical and horizontal pouch loading capabilities as well as the ability to handle both dry and liquid products on the same machine. They are also capable of handling and loading pouches with or without fitments.
RP-Y pouch case packers are capable of handling multiple pouch styles including:
True Doy-style stand-up pouches
Modified Doy-style stand-up pouches
Pillow pouches
3-Sided seal pouches with or without tuck
3 & 4 sided flat pouches
Bag-in-Bag pouches
RP-Y systems are available in single cell or dual cell configurations. Dual cell models offer increased throughput and independent operation which supports non-stop operations. Single cell systems offer speeds up to 100 pouches per minute and dual cell systems offer speeds up to 200 pouches per minute, depending on pouch size and case pack configurations.
RP-Y pouch case packers also feature a space efficient design in which two full sets of change parts can be stored within the frame and footprint of the machine. No separate change part carts required!
Features & Benefits
Vertical and horizontal pouch loadingSupports multiple case pack configurations that require loading in either orientation; reduces capital investment and increases line flexibility
Six axis robotProvides a wide range-of-motion and precise adjustment capabilities to accommodate a variety of product configurations
Pouch sizes from 200mL to 2LProvides versatility to run a wide range of pouch sizes which helps maximize line utilization
Liquid & dry product handlingSystem design accommodates pouches filled with either liquid or dry products
Accommodates stand-up and horizontal pouches, with and without fitmentsFull compatibility with true and modified Doy-style pouches, pillow pouches, 3-sided seal pouches (with or without tucks), 3 & 4 sided flat pouches and bag-in-bag pouches provides unmatched production flexibility
Narrow edge and wide edge case loading & feedingSupports multiple case sizes, styles and types
Toolless changeoversFast and simple; two to five minutes per cell depending on pouch sizes, pouch types and case configurations
Vision systemAssures pouches are in correct position to enable smooth handling and loading
Pouch detect-reject systemsIdentifies out of specification pouches and automatically rejects them onto an integrated reject conveyor
Statera designs, manufactures and supports budget friendly pallet dispensers that are built to last. Our pallet dispensers are compatible with existing pallet conveyor or they can be purchased along with fully integrated pallet conveyor sections.